How to Make a Wire Coil and Bead
Jun 09, · Usually, the most popular approach is to make a coiled wire bead or section. For the basic coiled wire bead tutorial, watch Karla Schafer for Auntie's Beads' video tutorial. She makes two wire beads - one without, and one with seed beads. If playback doesn't begin shortly, try restarting . Step 1: Cut a piece of 20 gauge wire (coiled bead core wire)" longer than the coil. Slide the coil on the wire, centering it. Place a bamboo skewer or small mandrel, such as one of the knitting needles shown in the tips, on the center of the coil. Step 2: Pull the core wire up over and around the skewer, wrapping the coils around the skewer with it. Notice that the ends of the core wire gets shorter as the coil spreads out.
Wire coils are very versatile. They can be used in any number of ways to make how to wifi enable a desktop pc wire creations.
But Beware! You could go MAD with coils as making them can become addicting! To make a perfect coil, the wire wraps must be wrapped very close together. Thinner gauge wire can be pushed together after coiling, but this is much harder with thicker gauge wire. There are a few different methods and tools that can be used for coiling wire. You can purchase a coiling tool such as the Coiling Gizmo, which is a wonderful tool that will create multiple sizes of coils, if you plan on making lots of coils.
However, if you do not plan to make many coils, you can coil wire on a mandrel such as knitting needles or dowels or use a 3-Step pliers. Because wooden dowels have a grain and are soft, in can be difficult to remove your coil. This can be especially true if you have coiled very tightly into the soft wood. You can make coils on any size or shape item. This tutorial shows round coils but you can make any shape. Here you see, top to bottom, size00, 0 and 1 knitting needles as well as a bamboo skewer.
Try wrapping wire on a flat object such as a zip tie or a popsicle stick. You will be amazed with the end result! How much wire you use for a particular coil depends upon the wire gauge, the tightness of your wraps, and the size of the mandrel.
Hint: Use the chart at the end of this tutorial to make notes. You can refer back to the chart later to recreate a coiled bead or jewelry item. Hint: When using a mandrel and not a Gizmo, wrap wire away from you. It is easier on your fingers and wrist. Step 1: For this coil, 24 gauge wire and the size 00 knitting needle was used, but any size mandrel will work.
Try to keep the wraps close together. However, if they spread apart, just push them together every so often. Step how to prepare for cpt Continue to wrap until your coil is the length you desire. Trim the wire ends off close to the coil. S tep 1: Cut two long pieces of gauge wire.
Tightly twist the two wires together. Hint: The size of the wooden dowel shown was marked with an ultra fine point Sharpie. Keep the wraps close together because it will be difficult if not impossible to 3 push them together on a wooden dowel. Hint: Because the twisted wire is thicker and work hardened, it can be difficult to wrap. Continue until all the wire is wrapped on the mandrel.
Remove the coil from the mandrel and trim off the wire tails close to the coil. Step 1 : 22 gauge wire is shown here coiled on the smallest section of a 3-step pliers. Make sure that you coil down the barrel of the pliers, not up, because you will not be able to push the coil out, off the plier jaw, to continue to make the coil as long as you need it.
Also, keep the wraps close together because you cannot go back and push them together. Step 1 : It may be necessary to tuck the cut wire ends into the coil ends with a chain nose pliers if the ends will not be covered with an end cap or a bead. Slide the coil on the wire, centering it. Place a bamboo skewer or small mandrel, such as one of the knitting needles shown in the tips, on the center of the coil.
Step 2: Pull the core wire up over and around the skewer, wrapping the coils around the skewer with it. Notice that the ends of the core wire gets shorter as the coil spreads out. Hint: If you plan on making many coil beads, make sure that your wraps around the core mandrel in the same direction. Shown here, the front wire wraps around the core mandrel to the left of center and to the back.
The back wire wraps around to the right of center and to the front. Step 3 : Wrap the core wire ends around the skewer two times. Trim off any excess core wire. Push the wrap wires gently down close to and slightly into the coil. Use chain nose pliers to tuck the core wire ends in. Click to Receive Daily Tips by Email. The gauge of that wire depends upon what you are making and the size hole in your bead. I generally use 16 or 18 gauge for bracelet base core wire.
Your email address will not be published. By Judy Ellis on January 25, Using Tiles on Tube Rivets how to lose weight while at school Eyelets. Using a Tile to Cut Rivets. Make a Rivet and Eyelet Tile. Lucinette Alvarado January 25, at pm. I have a question, how you put the beads how to make coiled wire jewelry between the coils?
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Back-to-basics wire-coil ideas that can be incorporated in jewelry:
Coiled wires also called retractile cords are great for keeping long wires tidy and together. Their springy nature allows them to be stretched and then return to their coiled shape, keeping your wire localized and neat looking. Making your own coiled wires is super easy, and will work on almost any type of stranded wire with a vinyl jacket.
Turn just any straight wire into a coiled one in under 10 minutes, all you need is a heat gun and a few simple tricks that I'll share to get the best results. Stranded wire typically has a thermoplastic vinyl jacket common on almost every wire. It's important to use stranded wire as it's the type that is flexible, solid core wire has a single thick wire that can accept bends and will not work for this purpose.
The secret to making this work is to make the vinyl wire jacket soft from heat to change shape. A heat gun is the best choice, a handheld hair dryer would also work but needs to get hot enough to allow the vinyl jacket of the wire to change shape.
Before wrapping the wire around the dowel, secure one end of the wire somewhere along the dowel. Since the end section of the wire can be trimmed from the coil after heating it doesn't matter how it's attached, or if the end gets damaged in any way.
I used blue painter's tape as it's the first thing I grabbed. Start by wrapping from the secured end of the wire around the dowel tightly, pushing the winds together as you go. Though it doesn't matter which direction you wind the wire, I find wrapping counterclockwise easier as we'll be reverse winding the coil later using a drill and reverse winding on a drill clockwise is faster than counterclockwise. After wrapping secure the other end of the wire to the dowel to prevent unwrapping.
As before, it doesn't matter if this end gets damaged from tape, heat, or clamping since we can trim it later. Since the heat output is quite strong with most heat guns it's important to heat from a safe distance and to uniformly distribute the heat through the wire by moving the gun along the dowel constantly. Allowing the heat gun to rest in any one spot too long can cause the vinyl jacket to melt.
After a few minutes of heating you'll notice the vinyl jacket becoming shiny as the vinyl heats up to a critical state, altering the memory of the jacket to accept the new coil shape. Inspect the wire for an even coil along the entire length and to see if there are any burned or melted areas from overheating.
At this stage your have a coiled wire that take s up considerably less room than the same amount of wire uncoiled. Pulling on the wire you will notice that the coil does have some memory of the shape, but lacks the 'snap' back we're accustomed to with commercial coiled wires.
You can leave it as is, but there's an additional step to make this coiled wire even better. By reversing the coil the spirals bind in on themselves they wire spiral becomes much more taut.
We'll use a drill to help us reverse the coil, but first we need to anchor one end. I used locking pliers to secure one end of the wire. Any damage the pliers cause to the wire can be snipped off after reversing the coil, so don't worry about the pliers crushing the jacket. Secure one end in the locking pliers and then anchor the pliers to an immovable object like your workbench or bench vise. Insert the other end of the coiled wire into the jaws of the drill, then tighten the chuck to hold the wire firmly.
Again, any damage the jaws cause to the wire jacket can be clipped afterwards. If your coil is clockwise then you need to have your drill going counterclockwise to reverse the coil, or vice versa depending on how you would the original coil. After reversing the coil we can turn our attention to the damaged ends where the wire was held by the pliers or drill. Since a crushed jacket usually means the wires inside are compromised we need to remove this small section of wire to ensure our wire has continuity.
Use wire cutters to remove the section of crushed wire. With your wire now coiled it takes up much less space and is very tidy. There's really no end to the applications of coiled wire, and this technique works on all kinds of gauges for jacketed wire, from headphone cables to larger multi-strand cables though, thicker wires will need more heat.
Have you made your own coiled wire from this Instructable? I want to see it! I made simmilar thing but i didnt reverse coil, somebody even commented that i should do that Nice instructable, good thing you added that step.
I've "coiled" almost all my electronic cables USB, power, earphones, mics with varying degrees of success - some the cable sheaths "hold" the shape better than other in my experience. Overall a worthwhile exercise for neater cables. Reply 4 years ago. Ok, this somehow applies to those time when you have a commercially coiled wire like a phone handset , and one of the loops has somehow got flipped the wrong way.
I've tried working the flipped part out to the end, but that gives me a looser coil - obviously the pre-reversed version. What's the secret to getting it back to it's proper shape? Hold two of your fingers in a 'V' formation. That is the coil before reversing. Now cross your fingers. That is the coil after reversing. Reversing causes the coils, which were laying side-by-side, to be crossed backwards from the way they were coiled.
This makes the coil stay much tighter. All manufactured coiled cords have this done as well. Actually it comes down to a basic physichal phenomen. So, counter winding in the "status quo" in degrees wan't change the status of wind , but wind 2 will now be in relation to wind 1 in a position of degrees, ewen it wouldn't like to be in that position , but it has to be there because of the outer power, the drill , to be there.
You can actually "unwrap" your phone, or any Introduction: Make Coiled Wire. By mikeasaurus say hello - michaelsaurus.
More by the author:. About: Build. Follow me and try a few of my projects for yourself! More About mikeasaurus ». Ready to get coiled? Let's make! Here's what you need: Dowel to form your coil around Heat gun or variable heat hair dryer Electric drill Wire cutters Locking pliers.
Once the wire is coiled and secured, heat the wire with the heat gun. Turn off heat gun and allow the wire to cool completely before removing from the dowel.
After the wire has cooled completely it can be removed from the dowel. With both ends of the wire secured we can reverse the coil. Stay tidy! Happy making :. Participated in the Arduino Contest View Contest. Participated in the Epilog Contest 8 View Contest. Did you make this project? Share it with us! I Made It! Cekpi7 4 years ago. Reply Upvote. Ninzerbean 4 years ago. Remember to reverse the winding after the wire has cooled, it will create a tighter coil.
It is a very handy idea but i don't understand why we need to reverse the coil.